In the current industrial and construction fields, galvanized steel has become one of the important materials with a continuously growing market demand due to its excellent corrosion resistance and economy. This article will deeply analyze the types, standards, application scenarios and purchasing recommendations of galvanized steel, helping enterprises and individual users to make scientific choices in practical applications and optimize the matching of cost and performance.
1. Overview of galvanized steel
Galvanized steel is a steel product that is coated with a layer of zinc on the surface of ordinary steel to enhance its corrosion resistance. The zinc layer can effectively prevent moisture and oxygen from directly contacting steel, thereby significantly extending the service life of steel.
According to different galvanizing processes, galvanized steel is mainly divided into:
Hot-dip galvanized (Hot-dip Galvanized): The steel is immersed in high-temperature molten zinc liquid to form a thick zinc layer, which has strong anti-corrosion ability and is suitable for outdoor or highly corrosive environments.
Electro-galvanized (Electro-galvanized): The zinc layer is deposited on the surface of the steel by electrolysis. The zinc layer is uniform but thin, which is suitable for indoor or occasions with high requirements for appearance.
2. Common types of galvanized steel and their applications
There are many types of galvanized steel, including plates, pipes, profiles, etc. The common types are as follows:
Widely used in home appliance housings, auto parts, air ducts, roof panels and other fields. Common standard specifications are:
Thickness range: 0.2mm - 3.0mm
Width: 600mm - 1500mm
Surface treatment: ordinary zinc flower, no zinc flower, phosphating treatment, etc.
With its good structural stability and anti-corrosion performance, it is widely used in steel structure buildings, railings, frame components, etc. Common specifications include:
Specification range: 20×20mm to 200×200mm
Wall thickness: 1.0mm - 10.0mm
Length: conventionally 6 meters, customizable
3. Galvanized Angle Steel / Channel Steel
Applicable to plant brackets, power towers, mechanical structures, etc. Its zinc coating can resist oxidation corrosion in open air.
3. Overview of galvanized steel implementation standards
Standard name | No. | Scope of application |
Chinese national standard | GB/T 2518 | Cold-rolled continuous hot-dip galvanized steel sheet |
Chinese national standard | GB/T 700 | Carbon structural steel (angle steel, channel steel, square tube base material) |
ASTM standard | ASTM A653 | Hot-dip galvanized steel sheet |
European standard | EN 10346 | Continuous hot-dip galvanized steel sheet |
JIS Japanese standard | JIS G3302 | Galvanized steel sheet and steel strip (SGCC, SGHC) |
4. Key considerations when purchasing galvanized steel
1. Galvanized layer thickness
The galvanized layer thickness (unit: g/m²) is a key indicator for evaluating anti-corrosion capabilities. Common thicknesses include Z80, Z120, Z275, etc. The higher the value, the stronger the protection performance and the higher the price. When purchasing, you should make a reasonable choice based on the application environment.
2. Material substrate quality
High-quality substrates (such as Q235, Q195, SS400, etc.) determine the basic strength and processing performance of steel. If used for deep processing such as welding and bending, a substrate with good ductility must be selected.
3. Surface treatment requirements
Galvanized steel can be post-processed such as passivation, oiling, phosphating, etc. to improve its antioxidant capacity and adhesion performance. This is especially important for projects with subsequent processes such as painting and powder coating.
4. Dimensional tolerance and appearance quality
Attention should be paid to geometric indicators such as thickness deviation, diagonal error, curvature, and edge neatness of steel to ensure its matching degree in construction or mechanical assembly.
5. Supplier qualifications and delivery cycle
Choosing a steel manufacturer with ISO quality management system certification, mature production technology, and strong delivery capabilities can significantly reduce procurement risks and subsequent maintenance costs.
5. Factors affecting the price of galvanized steel
The price of galvanized steel is affected by the following factors:
Raw material price: Fluctuations in the market of hot-rolled/cold-rolled coils will directly affect the cost;
Zinc ingot price: The thickness of the zinc layer is closely related to the zinc price;
Processing fee and energy consumption: The hot-dip galvanizing process consumes a lot of energy, and the price is slightly higher than electroplating;
Logistics cost: Long-distance transportation or customized specifications will increase the comprehensive purchase price;
Market supply and demand: Seasonal demand, industry policies, export conditions, etc. can all affect the market.
When purchasing, it is recommended to refer to the spot market of steel or inquire with multiple suppliers to obtain the latest market quotations.
6. Precautions for the use of galvanized steel
To ensure that galvanized steel performs at its best in practical applications, the following matters need to be noted:
Transportation and storage: Avoid surface scratches and long-term exposure to high humidity environments. It is recommended to use dry pads and rainproof cloths;
Welding treatment: The galvanized layer must be removed before welding to avoid zinc vapor hazards. A special welding process can be used;
Cutting processing: Plasma or laser cutting is recommended to reduce edge burrs;
Painting and spraying: Surface roughening and degreasing treatment are required to ensure that the coating adheres firmly.
7. Conclusion: How to choose cost-effective galvanized steel?
When purchasing galvanized steel, users should comprehensively evaluate the zinc layer thickness, steel grade, processing performance and supplier services of the product based on project requirements, combined with material properties, use environment and budget conditions. Priority should be given to galvanized steel manufacturers with rich industry experience and a full range of products, so that more cost-effective material solutions can be obtained under the premise of ensuring quality.
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